Industrial transfer of a packaging production plant

Context and challenges

This factory is one of the main suppliers of plastic or paper packaging in New Caledonia.

For reasons of organisation and modernisation, it was necessary to relocate the historical and recent machinery to new premises.

The needs were to check 21 machines, and to ensure their safety, dismantling, transport and re-commissioning on the new site after checking that the new installations perfectly matched the technical characteristics of the machines.

This operation, which was critical for the factory, and involved a high level of skills in electricity, mechanics, handling, logistics and PMO, was entrusted by the client to Assystem in order to carry out the industrial transfer of the factory by providing the level of quality of service required to meet a tight schedule and while mastering the technical characteristics of this work equipment.

Project scope

Planning and organisation of the transfer according to the client's production constraints
Audit of the electrical acceptance installation to guarantee the perimeter (electrical compliance of the new dock and machine connections)
Identifying adjustments, connections, dismantling and handling of machines
VAFP (Verification of Ability to Function Properly) before the machines are taken in hand and then put into safety mode
Installation, settings, commissioning and VAFP

Client benefits

Continuity of service, and therefore minimisation of the impact of the transfer on production by taking into account production requirements.
Accelerated restart of the factory's activity by the delivery of the site 3 weeks in advance
Successfully securing operations with no incidents detected
Bringing a plurality of technical skills and PMO

In figures

people

machines

000

tons of material transferred